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A Piling Rig or pile driver is a mechanical device used to drive piles into soil to provide the foundations to support for buildings or other structures. The term is also used in reference to members of the construction crew that work with pile-driving rigs.
One traditional type of pile rig (driver) includes a heavy weight placed between guides so that it is able to freely slide up and down in a single line. It is placed upon a pile. The weight is raised, which may involve the use of hydraulics, steam, diesel, or manual labour. When the weight reaches its highest point it is then released and drops on to the pile in order to 'drive' it into the ground .
There are a number of claims to the inventor of the pile driver. A mechanically sound drawing of a pile driver appeared as early as 1475 in Francesco di Giorgio Martini's treatise Trattato di Architectura. Also, several other prominent inventors — James Nasmyth (son of Alexander Nasmyth), watchmaker Sebastiaan Valouè, Count Giovan Battista Gazzola, and Leonardo da Vinci — have all been credited with inventing the device. However, there is evidence that a comparable device was used in the construction of Crannogs at Oakbank and Loch Ta in Scotland as early as 5000 years ago. Otis Tufts is credited with inventing the steam pile driver in the United States.
Ancient pile driving equipment used manual or animal labor to lift heavy weights, usually by means of pulleys, to drop the weight onto the end of the pile. Modern piledriving equipment uses various methods to raise the weight and guide the pile.
A modern diesel pile hammer is a very large two-stroke diesel engine. The weight is the piston, and the apparatus which connects to the top of the pile is the cylinder. Piledriving is started by having the weight raised by auxiliary means — usually a cable from the crane holding the pile driver — which draws air into the cylinder. The weight is dropped, using a quick-release. The weight of the piston compresses the air, heating it to the ignition point of diesel fuel. Diesel fuel is added/injected into the cylinder. The mixture detonates, transferring the energy of the falling weight to the pile head, and driving the weight back up. The rising weight draws in more fuel-air mixture, and the cycle starts over until the fuel runs out or is stopped by the pile crew.
From an army manual on pile driving hammers:
- The initial start up of the hammer requires the piston (ram) to be raised to a point where the trip automatically releases the piston, allowing it to fall by gravity. As the piston falls, it activates the fuel pump, which discharges a metered amount of fuel into the ball pan of the impact block. The falling piston also blocks the exhaust ports, and compression of fuel trapped in the cylinder begins. The compressed air exerts a pre-load force (approx. 44,000 lbs. or 20,000 kg.) to hold the impact block firmly against the drive cap and pile. At the bottom of the compression stroke, the piston strikes the impact block, atomizing the fuel and starting the pile on its downward movement. In the instant after the piston strikes, the atomized fuel ignites, and the resulting explosion exerts an even greater force on the already moving pile, driving it further into the ground. The reaction of the explosion rebounding from the resistance of the pile drives the piston upward. As the piston rises, the exhaust ports open, releasing the gases and force of the explosion into the atmosphere. After the piston stops its upward movement, it again falls by gravity to start another cycle.
A hydraulic hammer is a modern type of piling hammer used in place of diesel and air hammers for driving steel pipe, precast concrete, and timber piles. Hydraulic hammers are more environmentally acceptable than the older, less efficient hammers as they generate less noise and pollutants.
Speciality equipment which installs piles using hydraulic rams to press piles into the ground. This system is preferred where vibration is a concern. There are press attachments that can adapt to conventional pile driving rigs to press 2 pairs of sheet piles at a time. Additional types of press equipment sit on top of existing sheet piles and grip onto previously driven piles. This system allows for greater press-in and extraction force to be used since more reaction force is developed. The reaction based machines operate at only 69dB at 23 ft allowing for installation and extraction of piles in very close proximity to noise and vibration sensitive areas where traditional methods may threaten the stability of existing structures.
Such equipment and methods are specified into portions of the internal drainage system in the New Orleans area after Hurricane Katrina as well as many projects around the world where noise, vibrations and limited access are a concern during the engineering, design and construction phases of the project.
Vibratory Pile Driver/ExtractorEdit
Vibratory pile hammers contain a system of counter-rotating eccentric weights, powered by hydraulic motors, and designed in such a way that horizontal vibrations cancel out, while vertical vibrations are transmitted into the pile. The pile driving machine is lifted and positioned over the pile by means of an excavator or crane, and is fastened to the pile by a clamp and/or bolts. Vibratory hammers can either drive in or extract a pile; extraction is commonly used to recover steel "H" piles used in temporary foundation shoring. Hydraulic fluid is typically supplied to the driver by a diesel engine powered pump mounted in a trailer or van and connected to the driver head through a set of long hoses. When the pile driver is connected to an Excavator, it is powered by the excavator's own diesel engine. Vibratory pile drivers are often chosen to mitigate noise, as when the construction is very close to residence or office buildings, or when there is not enough vertical clearance above the foundation to permit use of a conventional pile hammer (for example when retrofitting additional piles to a bridge column or abutment footing). Hammers are available with several different vibration rates, ranging from about 1200 vibrations per minute to about 2400 VPM; the vibration rate chosen is influenced by soil conditions at the site and other factors such as power requirements and purchase price of the equipment.
Piling machinery manufacturersEdit
- NCK Rapier
- New Dafang Group
- I.M.T. International
- Enteco drilli
References / sourcesEdit
- ↑ Ladislao Reti, “Francesco di Giorgio Martini's Treatise on Engineering and Its Plagiarists”, Technology and Culture, Vol. 4, No. 3. (Summer, 1963), pp. 287-298 (297f.)
- ↑ Science & Society Picture Library Image of Valouè's design
- ↑ Pile-driver Information on Gazzola's design
- ↑ Leonardo da Vinci — Pile Driver Information at Italy's National Museum of Science and Technology
- ↑ History Trails: Ancient Crannogs from BBC's Mysterious Ancestors series
- ↑ "R. C. Seamans Jr., NASA Figure, Dies at 89", New York Times (July 3, 2008). Retrieved on 2008-07-03. "His great-great-grandfather Otis Tufts constructed the first steam-operated printing press in the United States and invented the steam pile driver."
- Website about Vulcan Iron Works, which produced pile drivers from the 1870's through the 1990's
- Hydraulic Hammer Resources (Hydraulic Impact Pile Hammers for Construction Contractors)
- Rock River Thresheree, Inc. has a working American Hoist & Derrick steam pile driver with a Vulcan single-acting steam hammer; it can be seen in action every Labor Day weekend
-  Website which provides details on the reaction based hydraulic press-in method
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